Packaging Disinfection
Biozone designs and integrates engineered packaging and hygiene systems built around stable treatment performance, controlled disinfection stages, and practical plant operation. Water treatment is configured from water analysis to achieve SANS 241 / WHO drinking water standards.
ENGINEERED PACKAGING AND HYGIENE SYSTEMS
Biozone delivers end-to-end water packaging and disinfection systems that align treatment performance with real operating environments. Our solutions are engineered from verified inputs (water analysis, hygiene objectives, throughput requirements) and built to maintain reliable output across changing conditions.
Water Bottling Lines (Still + Carbonated Water Only)
We supply complete bottling line suites. From manual and semi-automated systems through to fully automated packaging lines, including treatment integration to meet drinking water standards.
Cold Chain Disinfection (Farm to Shelf)
We integrate ozone in air and water to support contamination control, odour reduction, and shelf-life protection across cold chain environments, from packhouses and logistics to distribution and retail zones.
Treatment selection depends on the clientʼs water analysis. Ozone expertise supported by UV, reverse osmosis, and nanofiltration where required.
CAPABILITY AT A GLANCE
Coverage across bottle formats, automation levels, packaging, and cold chain hygiene.
Bottled water line scope
- Still water and carbonated water lines
- Bottle formats supported: 330 ml to 5 L (and larger formats by request)
- Full suite integration: rinse → fill → cap → label → shrink wrap → shrink pack → conveyance / handling
- Semi-auto: ±2,000–3,000 bottles/day
- Fully automated: ±2,000–50,000 bottles/hour
Brand + Site Setup (Optional Add-On)
- Logo and brand design
- Label design and compliance-ready packaging artwork
- Retail shop setup design (fridges, signage, merchandising, display)
Throughput bands (typical)
- Semi-automated lines: ± 2,000–3,000 bottles/day (operator and shift dependent)
- Fully automated lines: ± 2,000–50,000 bottles/hour (line configuration dependent)
Cold Chain Disinfection (Farm to Shelf)
- Industries: produce, abattoirs, dairy, beverage plants
Treatment integration (analysis-driven)
Core applications
- Packhouse rinse water disinfection using ozonated water
- Air decontamination and surface disinfection using EcoBlasters (ozone-in-air)
- Transportation airspace hygiene support
- Distribution and ripening room applications (including ethylene management where applicable)
- Retail hygiene reinforcement for freshness and shelf-life support
Optional product configuration
WATER BOTTLING LINE CONFIGURATIONS
| Manual, semi-automated, and fully automated lines designed around your target throughput, staffing, and footprint. | ||
| Manual Lines Entry-Level Production | Semi-Automated Lines Operator-Assisted Throughput | Fully Automated Lines High Throughput Systems |
|---|---|---|
| Low-volume production. Start-up bottlers, remote community supply, pilot operations. | ±2,000–3,000 bottles/day (operator and shift dependent). | ±2,000–50,000 bottles/hour (line configuration dependent). |
| Ozone Rinse Disinfection | Ozone Rinse Disinfection | Ozone Rinse Disinfection |
| Fill + cap stations | Semi-automated filling and capping | Automated rinse/fill/cap with integrated conveyance |
| Basic conveyance / handling | Label + shrink wrap/shrink pack integration | Labelling, shrink wrapping, and shrink packaging |
| Simple operation, low complexity, upgrade-ready layout. | Stable output with consistent hygiene control. | Repeatable performance, scalable architecture. |
| All lines are engineered from project requirements and integrate upstream treatment where needed. | ||
STILL AND CARBONATED WATER SYSTEMS
Coverage across bottle formats, automation levels, packaging, and cold chain hygiene.
Biozone supplies water bottling lines for still water and carbonated water applications. Each line is configured to match the operating environment, packaging format, and production targets, with hygiene and water quality treated as engineered system functions.
Still Water Lines
- Consistent rinse/fill/cap performance across variable operating conditions
- Treatment stages integrated based on water analysis results
Carbonated Water Lines
- Line configuration supports carbonated water handling requirements
- Integrated control and packaging flow maintains process stability/li>
Standard Hygiene Stage (All Lines)
- Ozone rinse and disinfection for bottles prior to filling
Supported Bottle Formats
- 330 ml to 5 L, all common formats; additional by request
WATER QUALITY ENGINEERING
Treatment architecture is configured from the clientʼs water analysis to achieve SANS 241 drinking water standards.
Biozone does not apply one fixed treatment layout across all projects. System design is driven by the customerʼs source water analysis, required operating conditions, and target output quality. This ensures treatment performance is stable, defensible, and aligned to drinking water standards.
What we design around
- Source water variability (seasonal, borehole, municipal, blended supply)
- Contaminant profile and required removal targets
- Required treated water flow and operating schedule
- Site constraints (space, utilities, operator capability)
Treatment methods we integrate (as required)
- Ozone (disinfection and oxidation applications where appropriate)
- UV (supplementary disinfection and control)/li>
- Reverse Osmosis (dissolved solids reduction / purification)/li>
- Nanofiltration (selective removal / softening applications)/li>
- Filtration and conditioning stages as required for stability and protection of downstream equipment/li>
Fully Integrated Water Bottling Packaging Systems
Biozone provides fully integrated, end-to-end packaging solutions for water bottling lines, seamlessly connecting rinse–fill–cap systems with labelling, coding, shrink sleeving, shrink wrapping, and conveyor handling. Each system is engineered to match your required throughput, bottle format, and site constraints, ensuring smooth operation, accurate packaging, and consistent product quality from start to finish while reducing waste, rework, and downtime.
The lines are scalable and can be configured with advanced control and monitoring options, from simple timer-based setups to fully automated PLC-driven systems with HMI interfaces. Additional enhancements such as ozone rinsing, UV treatment, reverse osmosis, filtration, and operational upgrades like redundancy, utility optimisation, and multi-format changeover support ensure reliable performance, flexibility, and long-term efficiency across a wide range of bottling environments.
